Shipping dangerous goods (DG) by air in Australia involves more than just packaging—it requires compliance with IATA, CASA, and carrier-specific rules, plus added cost layers. This guide walks through DG classifications, documentation, safety procedures, and how to manage costs in 2025.
Dangerous goods are items or substances that pose risk to health, safety, property, or the environment during transport. According to IATA DGR (Dangerous Goods Regulations), there are 9 classes of DG:
Explosives
Gases
Flammable liquids
Flammable solids
Oxidising substances
Toxic & infectious substances
Radioactive material
Corrosives
Miscellaneous (e.g., lithium batteries, magnetised material)
Australia aligns with ICAO and CASA rules, so understanding these classes is critical before shipping.
Only trained and certified entities can prepare and lodge DG shipments by air. This includes:
Certified DG Shippers (trained per IATA DGR)
Known Consignors (approved by Australian Government)
Licensed Freight Forwarders with DG handling accreditation
Airlines will refuse non-compliant cargo—no exceptions.
| Cost Component | Description |
|---|---|
| Handling Fees | Carriers charge DG-specific handling surcharges (AUD $60–$250) |
| Special Packaging | UN-rated drums, absorbent liners, DG labels, overpacks |
| Documentation | Shipper’s Declaration for Dangerous Goods (AUD $45–$80) |
| Training & Compliance | Ongoing certification and software tools |
| Limited Carrier Options | Not all flights or lanes accept DG cargo |
Average premium: 20–70% above standard air freight rate, depending on class and routing.
To comply with IATA & CASA standards, you’ll need:
Air Waybill (AWB)
Shipper’s Declaration for Dangerous Goods
Material Safety Data Sheet (MSDS)
Commercial Invoice & Packing List
UN Certification Labels & Marks
Emergency Contact Details (AU-based)
Always double-check destination country rules—some add their own bans or conditions.
Dangerous goods must be packaged per IATA Packing Instructions (PI) and labeled with:
Correct UN Number (e.g. UN3480 for lithium-ion batteries)
Class-specific hazard label
Orientation arrows and “Cargo Aircraft Only” if applicable
Overpack markings when bundling
Use only UN-certified packaging suppliers for compliance.
These DG categories commonly ship via air and require special attention:
Lithium Batteries (UN3480, UN3481) – Common in electronics, subject to PI965-PI970
Medical Samples (UN3373) – Biological substances; used in pathology
Flammable Liquids (UN1993, UN1263) – Paints, solvents, fuels
Corrosives (UN1760) – Acids and industrial cleaners
Some mining and exploration clients also move small explosives, subject to federal clearance.
Pre-book with specialist carriers (Qantas Freight, DHL, CargoMaster)
Bundle shipments under a single overpack to reduce labels & declarations
Use hybrid lanes – Air for DG core, sea/road for ancillaries
Get IATA-certified in-house staff to skip third-party fees
Avoid rejections by double-checking MSDS expiry and PI conformity
| Authority | Role |
| CASA | Oversees aviation safety and DG air regulations |
| IATA | Publishes Dangerous Goods Regulations (DGR) yearly |
| ABF (Border Force) | Inspects inbound DG shipments |
| DAFF | Reviews biohazard and quarantine cargo |
Failure to comply can result in fines up to AUD $300,000 and aircraft diversion.
Shipping dangerous goods by air requires planning, certification, and precision. But with the right forwarder, accurate documents, and compliant packaging, Australian shippers can safely move DG with confidence—even under urgent timelines.

Michael Lawson is a veteran air freight consultant with over 25 years of experience across Australia and the Asia-Pacific region. He specializes in urgent cargo, charter flights, and remote logistics for industries such as mining, medical, and FMCG.
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